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ISO 2852 316L Stainless Steel Butt Weld Tri Clamp Ferrule for Biotech

clamp ferrule 3A, 316L Stainless Steel

SY-FCF
Enable rapid, secure, and sterile disassembly of your process lines with Sangyie Technology's precision clamp ferrules. As the essential component in a Tri-Clamp connection system, our sanitary ferrules are engineered to create perfectly aligned, crevice-free joints that are essential for Clean-in-Place (CIP) and Sterilize-in-Place (SIP) processes in the food, pharmaceutical, and biotechnology industries.
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Enable rapid, secure, and sterile disassembly of your process lines with Sangyie Technology's precision clamp ferrules. As the essential component in a Tri-Clamp connection system, our sanitary ferrules are engineered to create perfectly aligned, crevice-free joints that are essential for Clean-in-Place (CIP) and Sterilize-in-Place (SIP) processes in the food, pharmaceutical, and biotechnology industries.

Key Features & Benefits of Our Sanitary Ferrules

  • Hygienic Design: Features a perfectly radiused interior corner (ID bore) and a smooth, polished surface finish (Ra ≤ 0.8µm) that eliminates areas for bacterial entrapment and allows for efficient cleaning.

  • Seamless Integration: Designed to be welded to tubing, our butt weld ferrules create a permanent, smooth internal surface that maintains product integrity and flow.

  • Quick Disassembly: The grooved end is designed to work with a tri-clamp and gasket, allowing for tool-free disconnection in seconds for maintenance, inspection, or process changeover.

  • Material Excellence: Manufactured from ASTM A270 compliant AISI 316L or 304 stainless steel for superior corrosion resistance and durability against harsh cleaning agents.

  • Global Standard Compliance: Manufactured to ISO 2852 and 3-A Sanitary Standards dimensions, ensuring compatibility with equipment and fittings from suppliers worldwide.

Types & Configurations

  • Butt Weld Ends: The most common type, where the ferrule is welded directly onto the pipe for a permanent, flush connection.

  • Threaded Ends: Less common in sanitary applications, but available for connecting to threaded pipe.

  • One End vs. Two Ends: Available as a single ferrule for one end of a pipe, or as a union with a ferrule on both ends for connecting two pieces of tubing.

Technical Specifications

Parameter              Specification                                        
Material            EN 1.4301 (AISI 304), EN 1.4404, EN 1.4435(AISI 316L)                     
Standard            ISO 2852, 3-A Sanitary Standards, ASME BPE, IDF            
Connection Type    Butt Weld End (Standard), Threaded End (Optional)      
Size Range          1/2"(DN10) to 4"(DN100)                              
Surface Finish      Mechanically Polished (MP) or Electropolished (EP)    
Tolerance          Strictly controlled to ensure perfect gasket compression and seal
 

clamp ferrule Data sheet

3A short weld ferrule
Model noSizeABCD
SY-FFR10610100501/2"25.4/50.59.412.7 12.7
SY-FFR10610100753/4"25.4/50.515.819.1 12.7
SY-FFR10610101001"50.522.125.4 12.7
SY-FFR10610101251 1/4"50.528.531.8 12.7
SY-FFR10610101501 1/2"50.534.838.1 12.7
SY-FFR10610102002"6447.550.8 12.7
SY-FFR10610102502 1/2"77.560.263.5 12.7
SY-FFR10610103003"9172.976.2 12.7
SY-FFR10610104004"11997.4101.6 15.9
SY-FFR10610106006"167/183146.8152.4 22.2
SY-FFR10610108008"217.7/233.5197.6203.2 22.2
SY-FFR106101100010"268247.2254 22.2
 
3A middle weld ferrule
Model noSizeABCD
SY-FFR20410100501/2"25.4/50.59.412.7 21.5 
SY-FFR20410100753/4"25.4/50.515.819.1 21.5 
SY-FFR20410101001"50.522.125.4 21.5 
SY-FFR20410101251 1/4"50.528.531.8 21.5 
SY-FFR20410101501 1/2"50.534.838.1 21.5 
SY-FFR20410102002"6447.550.8 21.5 
SY-FFR20410102502 1/2"77.560.263.5 21.5 
SY-FFR20410103003"9172.976.2 21.5 
SY-FFR20410104004"11997.4101.6 21.5 
SY-FFR20410106006"167/183146.8152.4 21.5 
SY-FFR20410108008"217.7/233.5197.6203.2 21.5 
SY-FFR204101060010"268247.2254 21.5 
 
3A long weld ferrule
Model noSizeABCD
SY-FFR30610100501/2"25.4/50.59.412.7 28.6 
SY-FFR30610100753/4"25.4/50.515.819.1 28.6 
SY-FFR30610101001"50.522.125.4 28.6 
SY-FFR30610101251 1/4"50.528.531.8 28.6 
SY-FFR30610101501 1/2"50.534.838.1 28.6 
SY-FFR30610102002"6447.550.8 28.6 
SY-FFR30610102502 1/2"77.560.263.5 28.6 
SY-FFR30610103003"9172.976.2 28.6 
SY-FFR30610104004"11997.4101.6 28.6 
SY-FFR30610106006"167/183146.8152.4 38.1 
SY-FFR30610108008"217.7/233.5197.6203.2 38.1 
SY-FFR306101060010"268247.2254 38.1 
 
DIN short ferrule
Model noSizeABCD
SY-FFR1042010010DN1034912 18
SY-FFR1042010015DN15341518 18
SY-FFR1042010020DN20341922 18
SY-FFR1042010025DN2550.52528 21.5
SY-FFR1042010032DN3250.53134 21.5
SY-FFR1042010040DN4050.53740 21.5
SY-FFR1042010050DN50644952 21.5
SY-FFR1042010065DN65916670 28
SY-FFR1042010080DN801068185 28
SY-FFR1042010100DN100119100104 28
SY-FFR1042010125DN125145125129 28
SY-FFR1042010150DN150167/183150154 28
SY-FFR1042010200DN200217.7/233.5200204 28
SY-FFR1042010250DN250268250254 28
SY-FFR1042010300DN300319300304 28
DIN long ferrule
Model noSizeABCD
SY-FFR3062010010DN1034912 28.6 
SY-FFR3062010015DN15341518 28.6 
SY-FFR3062010020DN20341922 28.6 
SY-FFR3062010025DN2550.52528 36.0 
SY-FFR3062010032DN3250.53134 36.0 
SY-FFR3062010040DN4050.53740 36.0 
SY-FFR3062010050DN50644952 36.0 
SY-FFR3062010065DN65916670 48.0 
SY-FFR3062010080DN801068185 48.0 
SY-FFR3062010100DN100119100104 48.0 
SY-FFR3062010125DN125145125129 66.0 
SY-FFR3062010150DN150167/183150154 66.0 
SY-FFR3062010200DN200217.7/233.5200204 66.0 

Industries and Applications

Our ferrules are indispensable for creating sterile connections in:

  • Food & Beverage: Pasteurizers, mixers, tanks, and filling lines where frequent cleaning is required.

  • Pharmaceutical & Biotech: Fermenters, bioreactors, purification systems, and water-for-injection (WFI) lines.

  • Dairy Industry: Processing lines for milk, cheese, yogurt, and ice cream.

  • Cosmetics: Manufacturing lines for creams, lotions, and other personal care products.

Frequently Asked Questions (FAQ)

  • Q: What is the difference between a Ferrule and a Tri-Clamp?

    • A: The Ferrule is the fitting that is welded onto the pipe. The Tri-Clamp (or Tri-Clover Clamp) is the three-piece metal clamp that fits over the ferrules and a gasket to hold them together and create a seal. They are two separate parts that work together.

  • Q: Can I mix and match ferrules from different manufacturers?

    • A: If all ferrules are manufactured to ISO 2852 standards, they should be compatible. However, for a perfect seal and to avoid potential issues, we recommend using ferrules and clamps from the same manufacturer whenever possible.

  • Q: Why is the internal surface finish so important?

    • A: A smooth, electropolished finish (Ra ≤ 0.8µm) is critical for preventing microbes from adhering to the surface and for allowing cleaning and sterilizing agents to flow effectively without leaving residue, which is a requirement for CIP/SIP processes.

The Sangyie Technology Advantage

  • Precision Manufacturing: Our CNC machining ensures exacting tolerances for a perfect fit and optimal seal every time.

  • Full System Solution: We supply all components of the connection system: Ferrules,Clamps, and Gaskets.

  • Quality Assurance: Every ferrule is inspected to ensure it meets our strict quality and dimensional standards.

Build a Sterile Process Line. Get Your Quote Today!

Ensure the integrity of your sanitary connections. Contact us today to discuss your project needs, request a competitive quote.